Aurelius Systems logo
Aurelius Systems

Mechanical Engineer

San Francisco, USAOn-sitePosted 1 month ago

Apply opens Aurelius Systems's site. When you're back, we'll ask whether you applied.

Job type
Full-time
Work mode
On-site
Level
Not listed
Department
Engineering
Experience
3+ years experience
Posted
Aug 6, 2026

About the role

The Role and Your Impact:

We need a Mechanical Engineer focused on design ruggedization across Archimedes — survivability across shock, vibration, moisture, and environmental extremes for a fiber laser system in a deployable, field-rugged package. MIL-spec is one of the harder problems in directed energy and a make-or-break domain for the platform. You'll work hands on from architecture through bench validation and field correlation.

What You'll Own:

  • Structural and mechanical design for survivability across MIL-STD shock, vibration, humidity, dust, and austere environments
  • Ruggedization architecture across the laser source, laser head, and supporting subsystems
  • Sealing, ingress protection, and moisture/corrosion mitigation strategies (IP ratings, conformal coatings, gasket design)
  • Vibration isolation system design including isolator selection, snubbing, and modal analysis
  • Shock analysis and design including fragility assessment, cushion design, and drop/transportation survivability
  • FEA modeling including static, modal, random vibration, and shock response spectrum analysis
  • Structural validation including instrumentation, test rigs, and correlation to model
  • Trades between ruggedization performance, mass, stiffness, and packaging across the system

What We're Looking For:

  • 3 to 10+ years in mechanical engineering on ruggedized or field-deployable systems
  • Strong FEA experience with ANSYS, Nastran, Abaqus, or equivalent
  • Hands on experience designing to MIL-STD-810 or equivalent shock and vibration standards
  • Track record building and instrumenting structural test rigs and correlating model to bench
  • Experience with sealing, EMI/EMC gaskets, conformal coating, and environmental protection design
  • Experience designing enclosures and structures for field-deployable or military conditions

Where you probably come from:

Defense hardware companies, airborne or ground vehicle systems, ruggedized electronics enclosures, directed energy programs, or field-deployed sensor or radar systems.

We want to talk if:

You've designed a system that had to survive shock, vibration, and environmental extremes in a constrained, deployable package. You can model it, build it, instrument it, and correlate it.

Not a fit if:

You've only done commercial or consumer product design, your work is simulation-only with no bench validation, or you've never designed to a MIL or DO-160 standard.

Nice to Haves:

  • Direct laser system or directed energy hardware experience
  • MIL-STD-461 EMI/EMC design awareness for mechanical hardware integration
  • Experience with optical bench or precision instrument ruggedization
  • Field-deployable or vehicle-mounted system experience

Education:

  • BS or MS in Mechanical, Aerospace, or related engineering field. PhD welcome but not required.

How You Operate:

  • Extreme bias for action. You'd rather build and instrument the rig tomorrow than model it for a month
  • You characterize your own systems before the field does
  • Comfortable with ambiguity and fast iteration in a startup environment
  • Clear communicator across mechanical, electrical, optical, and software teams
  • Self directed. You identify what needs to happen next and do it without being told

How We Work:

Core hours are Monday through Friday, 9 to 6. When we're sprinting toward a demo or field test, the team ramps up — nights, weekends, whatever it takes to ship. When the sprint lands, we ramp down. We don't manufacture intensity for show.

Benefits:

  • Competitive salary and equity
  • United Health Care medical, dental, and vision coverage
  • Flexible 18 days PTO plus 5 sick days
  • Travel to field test events and range days
  • Covered daily lunches and office snacks and drinks
  • E-bike and scooter stipend up to $500
  • Direct access to leadership and real ownership over your work

Export Control Notice:

This role requires access to export-controlled information or items that require U.S. Person status. As defined by U.S. law, individuals who are any one of the following are considered to be a U.S. Person: (1) U.S. citizens, (2) legal permanent residents (a.k.a. green card holders), and (3) certain protected classes of asylees and refugees, as defined in 8 U.S.C. 1324b(a)(3).